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A pneumatic valve actuator is almost like a robot serving to open and close valves in machines and systems. It is operated by air pressure to drive a piston or diaphragm, which in turn operates the position of the valve. This means that engineers can tightly control the flow of materials such as water, oil and gas.
For instance, Pneumatic Valves actuators can be applied to regulating the flow of ingredients in mixing tanks in a food production facility. In a chemical plant, they aid in controlling the release of chemicals. And in a power station, they help direct the path of steam in turbines.
One of the primary benefits of pneumatic valve actuators used in process control is in reliability. Since they’re air pressure-operated, they tend to fail less often than their electric or hydraulic counterparts. And businesses see less downtime and more productivity.
Although there are many benefits provided by pneumatic valve actuators, there are also aspects in which they are less preferable than electric and hydraulic systems. For instance, pneumatic actuators lack the precision of electric actuators, which can be unacceptable in applications where precise control is required in flow rates.
Hydraulic systems, by contrast, are stronger than Pneumatic ball valve and can bear greater loads. On the other hand, they are more intricate and more expensive to keep up. Electric actuators, although they are much more energy-efficient and can easily be controlled remotely, are also not typically as durable as pneumatic actuators.
Pneumatic Valve Actuator Troubleshooting As with any mechanical device, pneumatic valve actuators can develop operating problems. Air leaks is one known problem that makes the actuator fail. In this scenario, engineers should inspect the air supply lines for leaks, correct any defective parts and/or cables, and replace any damaged items.
Stiction of the Pneumatic actuator valve is another frequent fault, the valve becoming stuck so that it does not move freely. This could be the result of dirt and grime in the system or poor lubrication. To eliminate this problem, the engineers have to cleanse the valve and apply grease and other lubricants to maintain it working smoothly.
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